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How to: Convert static display boats to RC    OCTOBER 2002 ISSUE
by PAT TRITLE CLICK HERE for the previous page 1 •  2 CLICK HERE for the next page

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Expanding your fleet is easier than you think

Have you ever found just the right boat for your next project only to realize that it wasn’t designed for RC operation? Well, why not convert it to RC? Converting static-display boat kits is not difficult; it’s simply a matter of planning and adding the necessary running hardware. Boats of almost any size can be converted, but for your first one, select one large enough to be equipped with off-the-shelf components. Once you have a few conversions under your belt, you’ll be able to convert just about any boat.

When you start your conversion, the one hard and fast rule is to plan. It’s very easy to get ahead of yourself during construction. Before you begin, read and study the plan and instructions, and sketch out your strategy. Decide on the locations of the motor, speed control, drive battery and rudder hook-up before you start construction. You’ll also need to establish access hatches and know whether you need to make any parts not supplied in the kit. With a game plan, the conversion will go smoothly.

The boat I selected for conversion is the Billings Mary Ann—a North Sea trawler. The kit is 1/33 scale with an overall length of 21.6 inches and a beam of 6.375 inches. It features plank-on-frame hull construction and comes complete with fittings and detail parts. The Mary Ann kit is large enough to convert easily, and it runs great.

The full-scale Mary Ann was built in 1957. The boat’s overall length is 60 feet and its beam is 17.55 feet. Power is provided by a 2-cylinder diesel engine with a top speed of 12 knots.

SPECIFICATIONS
Model: Billings Mary Ann (static)
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Type: scale workboat
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Length: 21.6 in.
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Beam: 6.3 in.
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Power: Graupner S-280 motor with Great Planes Electrifly C-20 ESC
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Battery: 6-cell 600mAh
Duration: approx. 2 hr.
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Radio req’d: 2-channel
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Comments: converting static display boat models for RC operation is an easy way to expand your fleet. Many display kits are ideal candidates for conversion. Study the plan and instructions; planning the equipment layout is the key to success.

REQUIRED COMPONENTS
For the conversion, you’ll need a Graupner 7.2V S-280 motor, an electronic speed control (ESC) with BEC (battery eliminator circuit), a sub-microservo to control the rudder and a surface-frequency radio. Because of the limited space in the hull, I used a Great Planes ElectriFly C-20 10A ESC. The running system draws less than 1 amp of current, but because there’s little cooling air inside the hull, I wanted an ESC large enough to ensure that cooling it would not be a problem. I used the kit-provided prop and prop shaft and coupled them to the motor with a 1-inch-long piece of Robart air hose. I secured the prop shaft to the motor with small zip-ties. A 6-cell 600AE battery provides power to run the boat for nearly two hours.

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Left: The kit content is very comprehensive and includes many brass fittings.

Right: To accommodate the radio equipment in the hull, I added a shelf of 3/32-inch balsa. Note the hook-and-loop fastener to which the ESC will be attached.


BUILDING THE MODEL
Following the plan, I marked and cut the keel for the stuffing box at the proper angle. Once I had cut the keel, I epoxied the stuffing box into place with 5-minute epoxy. Next, I located the required holes in the formers for the motor and prop shaft, and I added balsa shims under the motor for additional support. Once I had properly lined everything up, I glued the formers into place and permanently installed the motor and prop-shaft coupler. I used household Goop to glue the motor into place.

I made the equipment trays and servo mount out of 3/32-inch balsa, glued them into the hull and installed the rudder servo. I then glued 1/16-inch plywood doublers to both sides of the keel between formers 9 and 10, and I drilled an 1/8-inch-diameter hole for the rudder tube. I made the rudder-control horn of 1/32-inch plywood and epoxied it to a 3/32-inch wheel collar. I also made the rudder shaft out of 3/32-inch-diameter brass wire and made the pushrod of 1/32-inch music wire. Then I aligned the whole system and glued the rudder tube into the keel. I also shortened the rudder-servo lead to avoid having a large bundle of wires in the hull.

I then soldered the ESC to the motor and tested the system. Make sure that the rudder is centered and that the motor runs in the proper direction. Once you’re satisfied that everything works properly, you’re ready to finish the hull. Start by test-fitting the deck and making the access hatch. Carefully cut the opening in the deck so that the deck material can be used as the hatch. Follow the kit instructions, and finish the hull.

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Left: To install the S-280 motor, some of the formers must be modified. A simple cutout that matches the diameter of the motor is all that’s needed to securely attach the motor.

Right: Adding the stuffing box and prop shaft is a simple matter of cutting the keel at the proper angle; then epoxy the parts together
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